Karl Mayer’s pattern drive solutions have been setting standards since day one.
Warp knitting technology enables fabrics with a wide variety of designs that are suitable for the most diverse applications to be manufactured highly productively. Karl Mayer’s warp knitting machines, in particular, have been showing what’s possible for decades.
Particularly when it comes to controlling guide bars, one of the most important patterning components, the market leader has traditionally been a developmental pioneer. For example, Karl Mayer brought computer technology into the world of lace raschel machines with its electromechanical SU drive, and later, with the string bar system, it opened up the advantages of single-motor drives for lace patterning. Thanks to the latest innovations, the company’s ON gear combined with digital solutions from KM.ON, both tricot and raschel machines can be digitalised.
Patterning in a digital age.
The HKS 3-M ON is one of the first warp knitting machines connected to the digital world of Karl Mayer. The innovative machine is networked with KM.ON’s secure cloud via KM.ON’s k.ey and works with the newly developed ON gear. The HKS 3-M ON therefore combines the respective advantages of N and EL gears: simple, fast design changes with high working speeds.
Patterning is highly flexible since the information for the guide bar movement is loaded directly onto the machine from the KM.ON cloud. The product design options allow customers to quickly and easily adapt their current market requirements using a new multi-model concept.
With the SwapKnit 36 and SwapKnit 36 Flat models, patterns with repeats of up to 36 stitch courses per main shaft revolution are possible. The required lapping information for new or tried-and-tested articles are obtained from Karl Mayer’s Spare Parts Webshop in just a few clicks, in the sense of the electronic pattern disc, and loaded onto the machine. The acquired lapping patterns remain available to customers in the cloud and can be used successively on several machines.
For designs with over 36 stitch courses per main shaft revolution, a model has been developed that uses KM.ON’s k.innovation – CORE. The web-based software makes uncomplicated pattern creation possible. Simply log in to k.innovation – CORE from any internet-ready device, select a machine, enter the lapping patterns for the individual ground guide bars and subsequently create the pattern file and send it to the KM.ON cloud in just a few clicks.
Source:
https://www.knittingindustry.com/quantum-leap-in-patterning-potential/
