Integrated Roll Goods Manufacturer for Medical and Hygiene applications.
Online Packaging Solution to provide Non-contact packaging of Medical
and Hygiene products.
Manjushree Spntek is a venture of the founders of Manjushree
Technopack Ltd, which automatically inducts us into a rich legacy of
being the pioneers of rigid plastic packaging globally, for over 4
decades.
Manjushree Technopack Ltd is a world leader in packaging that has championed many landmark designs in consumer CPG and Pharma markets. It has also developed world-class medical packaging for behemoth brands like Pfizer, GSK, Abbott, Herbalife, Amway, Ranbaxy, Sun Pharma and more.
This gives us a deep understanding of the Hygiene and Medical care industries
Manjushree Spuntek acquired a complete turnkey line for the treatment of non woven dedicated
to the medical industry, including a non-stop shafted unwind stand and an E-WIND®
STREAM IN LINE automatic winder with in-line sliding. All this combind with an
A.Celli E-WIND® RRAPID-K winder and an R-WAY® automatic packing line characterized
by horizontal and vertical radial warpping systems equipped with automatic foam application.
What are Spunbond Nonwoven Fabric And Its Importance.
Numerous factors point to the market for Spunbond Non-woven Fabric expanding
quickly in the years to come. According to a survey, the worldwide textile
sector would rise significantly by 8.3% by the year 2027, rising from 12.75
billion in 2019 to 23.33 billion in 2027. There are several factors contributing
to the anticipated increase, but in order to fully grasp spunbond nonwoven
fabric’s rising notoriety and significance within the market, it is essential
to comprehend what it actually is.
What is Nonwoven Fabric?
Nonwoven fabrics are those that are made exclusively from fibers. This fiber
does not need to be turned into a yard in order to generate the finished
product, unlike woven fabrics. On the other hand, to make them, thin fibers
are laid out in sheets and then knitted together to create cloth. Mechanical,
Chemical, and heat or fluid treatment are all options for bonding.
There are numerous ways to make nonwoven. Spunbond is one of the most
important methods for creating unwoven materials.
Melt-blown Fabric.
Polymer fibers are used in the production of melt-blown fabrics.
The spunnet of holes in which the molten fibers are expelled is called
a spinnet. Extrusion of the material results in sheet-like stretching.
The stretched fibers are then transformed into melted cloth rolls after
being cooled by hot air.
Masks, air filtration cloths, PPE kits, liquid filtration equipment,
oil-absorbing textiles, shoe liners, tea bags, cleaning cloths, bags,
and other items can all be made from melt-blown fabric.
Spunbond Non-woven Fabric.
Nonwovens that have been spunlaid or spunbond can be produced continuously.
The technique involves essentially spinning the fibers, which are subsequently
spread out over a sheet with the use of thrusters. Spunbond produces low-cost
products at faster belt speeds, making it a somewhat quicker method of making
polymer nonwovens.
Staple Nonwoven Fabric.
Another approach for creating nonwoven fabrics is using the staple method.
Four stages are used to create staple nonwovens; The process of mixing comes
after the fibers have first been spun and then put into bundles. The final
product is created by spreading the mixed fibers over a conveyor belt and
then weaving them together into a web. To create staple nonwovens, the resin
or thermal bonding procedure is employed to bind the fibers. The methods
discussed above are among the most well-known for creating nonwoven fabric.
air-laid However, other techniques, like air-laid and wet-laid techniques,
are frequently employed to create fabrics without yards.
Importance of Spunbond Non-woven Fabrics
Nonwoven spunbond fabrics don’t need to be sewn or produced in yards.
The product is more easily manufactured than any woven cloth, which contributes
to its price and longevity. Because of this, they are durable for consumers,
fashion businesses, furniture manufacturers, the healthcare industry, and
sanitary product manufacturers.
The significance of nonwoven spunbond textiles has increased significantly
over time for a number of reasons, including:
They are more resilient than any other kind of material due to their
great tear strength. They are regarded as suitable for use as carrying bags
due to their robustness.
Nonwoven spunbond fabrics are often biodegradable, making them
suitable for usage in environmentally beneficial ways. Products like
nonwoven bags can be recycled and used again and again.
The short manufacturing procedure makes them affordable for consumers
to eat for a variety of reasons. Spunbond textiles are a good choice since
they have superior physical characteristics compared to any other nonwoven
material.
Layering the fabric increases its durability.
Additionally, polypropylene unwoven cloth has high tensile stability
and flexibility and is very liquid-repellent.
The microorganisms that can damage fabric or fiber are protected
from PP nonwoven.
The advantages listed above show why the spunbond nonwoven fabric
market is expected to grow significantly in the future. Even today, due
to the benefits of employing nonwoven goods, many manufacturers and
industries have made the switch.
Types of non-woven fabrics and how they are processed.
Different types of non-woven fabrics (An overview)
The non-woven materials can be split into 8 types according to
diverse manufacturing methods:
Spunlace non-wovens.
It is a non-woven fabric; it is the direct use of polymer pieces,
tiny fibers, or filaments into a fiber grid by air or mechanical,
acupuncture, or hot-rolled reinforcement, spun lace, and ultimately,
after finishing the formation of spun lace, non-woven fabric.
It is well-known for medical non-woven fabric, facial mask fabric,
wet wipe fabric, non-woven filter fabric, etc.
Heat-bonded non-woven fabrics AKA Thermal-bonded.
This non-woven fabric is primarily manufactured in various processes:
adding fibrous or moist mounting material into the fiber network and
then backing the network into cloth via heating and cooling.
Thermal bonded non-woven fabrics products have properties that
can vary from nonporous, thin, non-extensible, and nonabsorbent to
open, bulk, extensible and absorbent.
Wet-laid non-woven.
The manufacturing procedure of wet non-woven fabric goes
like this: spread the fibrous raw textile in the liquid medium
into single fibers, meanwhile creating a fibrous suspension
slurry by mixing different fiber raw materials, then moving the
balanced slurry to a mesh-forming mechanism, and the threads are
laid in a liquid state to form a cloth.
Airlaid technology is already used for everyday products
such as napkins, diapers, tablecloths, sanitary napkins, meat packaging,
wet wipes, etc.
Pulp air-laid non-wovens.
Air-laid non-wovens are also known as/called dustless paper or
dry paper non-wovens. It utilizes the air-laid technology to spread
the wood pulp fiberboard into a single fiber condition, then uses the
airflow process to make the fiber agglomerate on the net curtain, and
then shrinks the fiber web into cloth.
Acupuncture non-wovens.
Acupuncture non-woven is a type of dried non-woven fabric.
The soft fiber is backed into cloth by needle puncture.
Stitch non-wovens.
Stitched non-woven is another type of dry non-woven fabric.
The manufacturing procedure uses a warp interwoven loop
structure to support the non-woven materials (such as plastic
sheeting, plastic foil, etc.), fiber web, yarn layer, or a mixture
thereof to form a non-woven fabric.
Meltblown non-wovens.
Melt-blown non-woven fabric is manufactured by extruding melted
polymer fiber via a linear dye containing several hundred tiny holes
to create long thin threads, which are lengthened and chilled by passing
hot air as they descend from the linear dye. The resulting web is blown
onto a collector mesh, composing fine-filtered, self-bond non-wovens.
Usually, this type of non-woven fabric is commonly added to spunbond to
create SM or SMS webs.
Spunbond non-wovens.
Spunbond-type of non-woven fabric is processed as follows:
Press and stretch the polymer to form a continuous filament.
Lie the fiber strands into a web.
Process the web into the non-woven fabric via their bonding,
thermal bonding, chemical bonding, or mechanical mounting methods.
The products made from this fabric are PPE kits, air filtration cloths,
liquid filtration equipment, and so on.
Non-woven market: The non-woven fabrics market size is estimated to
grow from USD 22.62 Billion in 2016 to USD 34.85 Billion by 2022.
The base year considered for the study is 2016, and the market size
is projected from 2017 to 2022. The market is projected to grow at a
CAGR of 7.51% during the forecast period.
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